Automation built around your production realities

We design assembly and testing systems that integrate with your workflow, your data requirements, and the performance targets that drive daily production.
Blue background with faint grid lines and a large, subtle gear symbol on the right side.
Phoenix Technologies builds custom automation that reflects the actual conditions of your operation—cycle times, part variation, operator interaction, and the upstream or downstream steps that shape the process. Our assembly and testing systems bring clarity and predictability to demanding environments, delivering controlled performance and clean integration with your order flow, EDI structure, and plant systems.
Assembly line operator working at an automated production station with conveyor equipment.
capabilities

Our custom automation assembly and testing capabilities

Precision Assembly Systems

We design automated assembly equipment that manages complex part handling, joining, fastening, and alignment tasks with stable repeatability and validated process control.

Automated Testing & Verification Equipment

We build testing systems—including leak, electrical, dimensional, and functional tests—that provide reliable validation and clear data output for every part that passes through the process.

Flexible, Recipe-Driven Platforms

Our systems support part variations, retoolable nests, and recipe changes, allowing equipment to evolve as your program or product mix changes.

Integrated Data & EDI Connectivity

Automation is engineered to align with your plant’s data environment, enabling accurate order flow, traceability, and clean communication with MES, ERP, and quality systems.
workflow

our process

We develop custom automation through a disciplined engineering workflow that emphasizes clarity early and stability at launch.

A typical cycle includes:

Requirements Definition

We document process conditions, constraints, part details, and performance expectations before engineering begins.

Concept & Technical Architecture

Mechanical, controls, and data paths are defined together to form a system designed for predictable performance.

Build, Program & Validate

Equipment is fabricated, assembled, programmed, and tested to confirm accuracy, reliability, and alignment with production needs.

Install, Run-Off & Support

Systems are installed, validated on your floor, and supported through launch to ensure they perform as designed in real production.
performance

Performance benchmarks for custom automation

Proven
Cycle-time stability through validation
Higher
First-pass yield via automation
Reduced
Manual handling and operator load
Built For Uptime
With simple maintenance access
Robotic arms positioned over metal fixtures and molded parts inside a fenced automation cell on a factory floor.

"The Phoenix Group has been our strategic logistics partner since 2005. Their Columbus, IN assembly operations manage an extremely important part of our business with an automotive customer.  They provide a true turnkey solution that ensures we exceed our customer’s quality, cost, and delivery expectations."

Robert Hill, President & CEO
Alps Alipine North America, Inc.

"Phoenix Technologies designed and manufactured the components for our custom Cobot workstation, seamlessly integrating AI Vision System and a PLC-driven safety system. They supported us at every step of the process and delivered the project on time and budget."

Plant Manager
Major Manufacturer

"We can focus on our true business and let Phoenix do what they're good at. We've saved millions...but the soft costs (less wasted labor hours, increased morale, etc.) are the most valuable part of this relationship."

Grady M., Vice President
Allison Transmission

“Crown’s partnership with Phoenix for the past 12 years has helped us grow our business and serve our customers, effectively and successfully.”

Jessica A, Sales Support Manager
Crown Packaging Corp.

“Over the past 20 years, our partnership with Phoenix Assembly has grown into an integral part of our business success. What began as a straightforward relationship with Phoenix Assembly providing warehouse services, has evolved to include logistics, assembly and test operations among others for significant and sustained growth for both organizations.”

Peter Geddes, Executive Director of Procurement
Alps Alpine North America, Inc.

“Phoenix’s focus on collaboration and transparency supports our commitment--the right material at the right time.”

Paula R, Project Leader
Eaton

"We were very impressed and pleased with Phoenix Technologies designs, customized cobots and installation of assembly lines at our facility."

Vice President
Automative Assemblies Company
GET STARTED

Ready to strengthen your automation strategy?

Let’s discuss the systems you need and the performance improvements it should deliver.